Engineering Capabilities

We are a one-stop shop for turnkey composite product development. We can take a project from concept to production all under one roof including:

• Mold design and fabrication
• Custom process equipment design and fabrication
• Custom process development
• Prototype fabrication
• CNC part trimming
• Jig and fixture design and fabrication for bonding and CNC trimming
• Mechanical assembly
• Integration of electronic and video components

Our history and experience can save you significant time and money commercializing your product because we have developed hundreds of composites of products and have thousands of “lessons learned”.

Our manufacturing capabilities are:

• 10,000 ft2 production space
• 2 HAAS VF4 SS 4-axis CNC machining centers
  • 1 dedicated to tooling fabrication
  • 1 dedicated to carbon fiber part trimming and machining
• Compression and Bladder Molding presses:
  • 2 each 170-ton electrically heated hydraulic press
  • 1 each 50-ton electrically heated hydraulic press
• 2 Airbag presses for tubular composite structures
• 2 each large walk in ovens for composite bladder molding
• Paint booth
  • Cerakote and conventional paint systems
• Silicone bladder fabrication
• Grinding room
• Quality inspection area

Molding:

• Bladder molding
• Compression molding
• RTM
• VARTM
• Hybrid processing:
  • RTM + Bladder molding
  • Bladder + Compression molding
• Trapped rubber molding
• Monocoque and sandwich construction
• Polyurethane and silicone casting

Personnel:

• Design Engineering
• Manufacturing/Process Engineering
• Analysis/FEA
• Production Technicians
• Quality
• Project Management

Software:

• Key Creator
• MasterCAM
• NEi NASTRAN